SKE & EAGLE GROUP LIMITED

PW and WFI Storage and Distribution System

The storage and distribution of Purified Water (PW) and Water for Injection (WFI) are critical to pharmaceutical manufacturing processes, directly impacting final product quality. At Eagle, we design storage and distribution systems tailored to clients’ specific operational requirements and actual needs, as well as their disinfection demands. Our approach integrates risk-based design principles to minimize contamination—achieved through the selection of superior cleaning pipes and fittings, elimination of dead legs in both design and installation, and proper control of product returning—while ensuring cost-effectiveness and optimizing operational ease. We also prioritize making full use of space, and our solutions strictly adhere to GMP, ISPE engineering guidelines, and FDA regulations to guarantee system reliability, compliance, lifecycle value, and the ability to fully meet customer requirements and validation standards.

PW and WFI storage and distribution systems

The PW and WFI Storage and distribution system is usually organized in form of a circulation loop, assuring turbulent water motion in the pipes 24 hours a day and 7 days a week. In case of Purified Water, most often, the loop works in a cold mode, at temperature in the range of 15 – 25 °C. WFI water is usually stored hot, at temperature > 80 °C.

The main elements of the water distribution system are a storage tank and a circulation pump or pumps. The task of the storage tank is to compensate the peaks in water use. Circulation pumps are responsible for ensuring turbulent flow in pipelines and maintain the required pressure in the system. Depending on the number and location of consumption points, the distribution system may contain one or more circulation loops starting and ending in the storage tank.

Very often, UV units for water disinfection devices are installed at the PW loop feed lines to minimize the risk of bacterial growth in the system. UV disinfection devices that are installed in water distribution systems for the pharmaceutical industry must be free from dead-legs and completely drainable.

In PW cold water loops, it is necessary to install a heat exchanger, which protects against excessive temperature increase in the system due to energy from the pump transferred to the water as a result of frictions on the pipe walls in effect of constant circulation. Water distribution systems for the pharmaceutical industry use shell-and-tube heat exchangers of a special hygienic design, so-called DTS (Double Tube Sheet) type heat exchangers.

The PW and WFI storage and distribution system must undergo periodically sanitization. Automatic sanitation process is recommended.

Product Feature

  • Robust Microbial Control: Integrated disinfection systems ensure continuous water quality compliance.
  • Energy & Operation Efficiency: VFD-equipped pumps optimize energy use and provide stable pressure control, reducing operating costs.
  • Hygienic & Durable Construction: 304/316 stainless steel skid and piping with automated welding and dead-leg free design minimize contamination risk and extend system life.
  • Quality Assurance & Validation: Full traceability through endoscopy, pressure testing, acid pickling & passivation supports streamlined validation.
  • Space-Saving & Functional Layout: Compact design reduces footprint while maintaining accessibility for maintenance.
  • Global Component Brands: Reliable, internationally sourced components simplify maintenance and ensure supply chain stability.

Relative Products

Multi-Effect Water Distiller

Multi-effect water distiller adopted the purified water as the feed water, produced WFI (water for injection) by heating industrial steam. Eagle’s LDS series Multi Effect Still adopted the purified water as the feed water, produced WFI by heating industrial steam. The product satisfies the requirement of USP,EP and JP.

Purified Water Generator Two Stage RO System with EDI

Eagle has been at the forefront of water treatment innovation for nearly 70 years, specializing in advanced Purified Water Generation systems tailored for the pharmaceutical industry. Our comprehensive turnkey solutions seamlessly transform raw tap water into high-purity water, optional with integrated storage and distribution systems.

CIP & SIP

Our Cleaning in Place (CIP)/Sterilizing in Place (SIP) systems are engineered to your specific application, facility layout and utility requirements for effective and efficient sanitary process equipment and process pipings cleaning in pharmaceutical, biotechnology, nutraceutical and personal care industries.

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CERISHING LIFE, NOBLE RESPONSIBILITIES

We innovate solutions for better aseptic processing.Work with us together.

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