Blending Tank
Eagle’s Blending Tank (with heating function) is a core process equipment in the pharmaceutical, food, chemical, plant extraction and other industries. It is mainly used for heating, homogenizing mixing and property adjustment of materials, especially suitable for processing high-viscosity (e.g., traditional Chinese medicine extracts) and heat-sensitive (e.g., plant active liquids) materials. Through the synergistic effect of “temperature control (heating) + mechanical stirring”, it achieves stable material temperature and uniform composition, providing qualified preprocessed materials for subsequent processes such as concentration, forming, and filling. At the same time, it can be connected with auxiliary material addition, featuring both process adaptability and operational convenience, and complying with GMP and food hygiene standards.
Wide Use of Plate Type Concentrator
Pharmaceutical Industry
Heat to dissolve excipients (e.g., polymers, crystalline drugs) while stirring for uniform liquid mixing, ensuring full dissolution of active ingredients. Precise temperature control (30–80℃) prevents heat-sensitive
Food Industry
Heat and stir syrups, jams, dairy—melt sugar, blend pulp with liquid, or heat to 50–70℃ for better fluidity (eases filling). Avoids burning, preserves flavor, supporting standardized production of drinks, desserts, seasonings.
Chemical/Daily Chemical Industry
Heat and stir coatings, adhesives, skincare raw materials (e.g., emulsified creams, solvent-based resins) to reduce viscosity and speed reactions. Stirring prevents sedimentation, ensuring stable product performance.
Work Principle
- Feeding: Materials enter the tank via sanitary-grade pipelines. Liquid level sensors monitor the volume; feeding automatically stops to prevent overflow when the preset value is reached. Auxiliary materials (if needed) can be added in batches through the top port to meet different proportion requirements.
- Heating & Temp Control: Heating medium flows through the tank jacket, with the temp control system keeping temperature within the set range. Cooling medium can be switched in some scenarios for integrated heating-cooling, preventing degradation of heat-sensitive components.
- Stirring & Homogenization: A motor-driven stirring shaft rotates, breaking up lumps and promoting material circulation via shearing and convection. This homogenizes components, avoids local overheating, and ensures consistent material properties.
- Condition Monitoring: Integrated temperature, pressure and liquid level sensors transmit data in real time. Sound and light alarms trigger automatically for issues like excessive temp or abnormal stirring, facilitating troubleshooting.
- Discharging & Cleaning: After processing, open the tank bottom valve to convey materials to the next process via pipelines. Post-emptying, the tank inner wall can be rinsed via an online CIP system or manual cleaning with spray balls to reduce residues.
Product Features
Compliant & Corrosion-Resistant Material
Main body made of 304/316L stainless steel with mirror-polished inner surface, resistant to acid, alkali and solvent corrosion; compliant with GMP and food hygiene standards, preventing material contamination.
Efficient & Precise Heating
Large heating area of jacket/coil for high heat transfer efficiency; high temperature control accuracy, supporting multi-stage temperature control to adapt to different material heating needs.
Strong Stirring Adaptability
Optional stirring components (paddle, anchor, frame type, etc.) for low to medium-high viscosity materials; adjustable stirring speed, balancing homogenization effect and material protection.
Intelligent & Convenient Operation
Supports manual/automatic control; remote parameter monitoring available for some models; integrated alarm function reduces manual monitoring and operational errors. Flexible & Diverse Structure: Vertical/horizontal design to adapt to different workshop spaces; manholes, sight glasses and explosion-proof devices can be added on demand to meet special process scenarios.
Safe, Durable & Energy-Saving
Equipped with safety valves, pressure gauges and overload protection for safe operation; shock-resistant stainless steel ensures long service life; insulation layer reduces heat loss and energy consumption.
Relative Products
Multi-Functional Extractors
Multi-functional Extraction Tanks is specifically designed for efficiently processing various plant materials including roots, stems, leaves, flowers, and fruits. The system supports multiple solvents such as water and ethanol, and integrates automated functions including heating, reflux, and stirring.
Tubular High Temperature Sterilizer
Tubular High Temperature Sterilizer is a core device for fluid sterilization based on ultra-high temperature short-time (UHT) technology, widely used in food, beverage, and pharmaceutical industries. It is suitable for materials with high viscosity, fiber/pulp particles, high acidity, or corrosiveness.
Plate Type Concentrator
Plate type concentrator is mainly used for the concentration of liquid materials (such as water, ethanol and other solvent-based materials) and is widely applicable to production scenarios requiring the concentration of extracts in pharmaceutical, food, health product and other industries.
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